External gear pumps
An external gear pump has two parallel meshing gears — one driven, one driven by the first — that trap fluid in the cavity between gear teeth and the pump casing, then carry it from suction to discharge. Both gears rotate in opposite directions.
The defining characteristic: flow is positive-displacement, meaning each revolution moves a fixed volume of fluid regardless of discharge pressure (within the pump’s rated envelope). Compare this with a centrifugal pump, where flow falls off rapidly as discharge pressure rises.
When to choose external gear over centrifugal
| Condition | Choose |
|---|---|
| Viscosity > 100 cSt | Gear |
| Viscosity > 1.000 cSt | Almost certainly gear |
| Stable flow needed (metering, lube, asphalt loading) | Gear |
| High flow / low head water duty | Centrifugal |
| Shear-sensitive fluid (latex, food gels) | Internal gear, never external |
| Suction lift required | Gear (self-priming) |
Operating envelope of FB Bombas FBE line
The FBE external gear line covers nominal sizes from 1/8” to 6” with maximum operating parameters per the published catalog:
- Flow: up to 1.350 L/min (≈ 81 m³/h)
- Differential pressure: up to 22 kgf/cm² (≈ 22 bar)
- Viscosity: up to 100.000 SSU
- Temperature: up to 350 °C (with appropriate shaft seal selection)
Performance at any specific duty point should be requested from FB Bombas application engineering — published catalog gives the line envelope, not point-by-point data.
Common applications: asphalt loading, fuel transfer, heavy oils and lubricants, viscous resins, and food-grade applications.
What can go wrong
External gear pumps fail differently than centrifugals. The three classic failure modes:
- Dry running — without fluid film, gears chew themselves and the casing in seconds. Always interlock the pump with low-level cutouts on the supply tank.
- Particulate ingestion — a single hard particle larger than the gear- to-casing clearance gouges both. Fit a 100 µm strainer on suction.
- Pressure relief failure — gear pumps cannot self-throttle. If a downstream valve closes with the pump running, pressure rises until something breaks. Always fit an external relief valve sized at 110-115% of normal discharge pressure.
Further reading
References
- API 676-2017 — Positive Displacement Pumps — Rotary.
- Hydraulic Institute — ANSI/HI 3.1-3.5-2018 Rotary Pumps for Nomenclature, Definitions, Application and Operation.